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QUALITY CONTROL SYSTEMS > ADVANTAGES IN PRODUCTION > SYSTEM TRO AUTOMATION
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ALFAMATIC tools monitor the quality of 100% of the work performed by the production machines.
These are some of the advantages of their application in the assembly/monitoring processes:

    COMPLETE MEASURING
The machine performs a complete processing cycle. At the end of the cycle the tool assesses the conformity of the piece produced (good or reject): any rejects may be replaced in several ways: reset for the subsequent cycle, acoustic or light signal, block of production with start-up code, collector with reset.





ACOUSTIC
code SON



TRAFFIC LIGHT
cod. LUM










CODE start cycle - reset


    NON-DESTRUCTIVE MEASURING

For important and costly pieces: the press stops or cause the cycle to adopt emergency status when the measuring curve moves outside the tolerance band.



    PIECE DIMENSIONAL CONTROL

Where requested, the piece is checked before starting the assembly process. The tool checks that the component has the correct dimensional features.


UNDERSIZE PIECE

OVERSIZE PIECE

TOOL WORN


    POSITIONING MOULDS

The display of the values of the sensors replaces to measuring tools in positioning.


    MEASURING FORCE FEATURES

and moving to determine flexion/compression values and define the structural features of the piece to be processed.



   CONTROL AT VARIABLE HEIGHTS

When performing a process which must stay constant, even with dimensional changes of the piece on the contact point. The sensor contact(e.g.: pressure cell) on the piece indicates "0" on the encoder and recalls the press at the set penetration level.










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Additional functions
with connection to PC
Alfamatic